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What Are Superabrasives?

Superabrasives make up a special category of bonded abrasives designed for grinding the hardest, most challenging work materials. Because...

2016年7月26日星期二

CBN
Grinding wheel
Superior performance of the grinding wheel must have sharp grinding at the same time, good self-sharpening and high durability features. Manufacturing and grinding wheel
Main consideration when combined with agent, concentration of abrasive, grinding wheel and abrasive hardness.
1
Combining with the agent
CBN
Four of abrasive binder (resin, ceramic, metal, electroplating), ceramic bond
CBN
Abrasive tool development
The fastest. Worldwide, the ceramics
CBN
The proportion of abrasive tool has been developed from
20
century
80
s
4%
Up to now
50%
Above, increase
Speed rapidly. Because of the ceramic
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Abrasive grinding with high efficiency, good shape retention, high durability, easy to repair and abrasive
Powerusageeffectiveness high (as
75%
Above, the rest of the type of binder for
5060%
Grinding wheel long life and other advantages, thus become a high efficiency, high precision
The degree of grinding the grinding tool of choice. At present, used in grinding of camshaft
CBN
Grinding wheel are all made of ceramic bond.
2
Abrasive selection
Main body of grinding, abrasive abrasive, its performance is good or bad directly affect the grinding effect.
CBN
Abrasive corundum grinding
Compared to material has higher hardness and strength, thus cutting sharp and wear-resisting. Grinding processing such high strength of the camshaft
Next, the use of
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Grinding is the best choice. Different type of
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Abrasive, due to the difference of manufacturing process, and its crystal morphology, star
Particle shape also each are not identical, each with different strength, thermal stability, resistance to chemical erosion and breakage feature. Should be based on"
Mixture of species, grinding workpiece and grinding way is different, choose different type of abrasive. Need to point out
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Abrasive in the high
Under the temperature easily react with water and alkaline oxide and make its structure is damaged, which is to choose the types of grinding fluid, pressure
And traffic factors must be considered.
3
The concentration of
Grinding wheel concentration said when grinding wheel face of the grinding grain number per unit area to grinding, high concentration
Can bring higher grinding ratio,
200%
The concentration ratio
100%
Concentration of grinding wheel life is long
45
Times. At present, high speed, high efficiency grinding were adopted
High concentrations of grinding wheel, such as import ceramic grinding camshaft grinding machine matching
CBN
Grinding wheel concentrations are generally
200%
4
hardness
Abrasive hardness grade said the size of the binder on the abrasive holding force, manufacturers one of the important indices for process control, is also used
The main families choose abrasive performance parameter. Wheel hardness uniformity and stability and hardness of rational choice is to ensure the quality of grinding
Important premise.
Foreign ceramic
CBN
Grinding wheel generally have
37
A hardness level to choose from,
Domestic has yet to develop
CBN
Grinding wheel
(package
Enclosed diamond abrasive) hardness testing standard, the manufacturer only in formula to control the hardness. 

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